Job description
PCC Avibank seeking Quality Engineer 3 (Sr. Quality Engineer) at North Hollywood location.
Required Skills and Education
Required Skills:
- MUST have : Experience with Frozen Planning and Flight Safety
- Bachelor degree with more than 10 years of experience in Quality (Aero preferred) or without degree, more than 20 years experience and training/certification
- ASQ Quality Engineer certification (desired)
- Strong knowledge/ work experience with AS9100 and NADCAP systems
- Demonstrated skills in statistical analysis, process control, and Statistical Process Control (SPC).
- Strong project management skills
- Six Sigma certification (desired)
- Experience with Frozen Planning and Flight Safety
- AS9100 Lead auditor
Job Description
Position Summary:
The Quality Engineer 3 will design, develop, and execute quality assurance and control systems. Use expertise and judgment to implement a wide variety of quality concepts, practices, and procedures. Contribute to product and manufacturing process design, as well as methods for verification/validation of product and services to ensure adherence to company/customer requirements. Works toward the prevention and/or resolution of product and manufacturing process non-conformances.
Primary Duties & Responsibilities:
- Plans and conducts the analysis, inspection, design, test, and/or integration to assure the quality of assigned product or component.
- Performs quality engineering reviews of design documentation for compliance with stated requirements, including vendor quality manuals and company quality records.
- Applies statistical process control (SPC) methods for analyzing data to evaluate the current process and process changes.
- Reviews all purchased products or components and provides input to the decision of whether to accept the product and future purchases from the vendor.
- Documents data obtained during all quality assurance activities, consistent with company policies and procedures.
- Develops new approaches to solve problems identified during quality assurance activities.
- Defines robust quality and inspection plans for programs or projects under guidance or using previous bodies of knowledge.
- Interprets design documents and specifications to extract and document the quality function deliverables.
- Reviews CMM or inspection data for the qualification of new product and production tooling
- Communicates significant issues or developments identified during quality assurance activities and provides recommended process improvements to management.
- Prepares reports to communicate involvement and results of quality assurance activities.
- Prepares and presents technical and program information to team members and management.
- Directs technical and administrative workers engaged in quality assurance activities.
- Maintains a working knowledge of government and industry quality assurance codes and standards.
- Conducts internal audits identifying areas for improvement.
- Develops training documentation for specific processes in compliance with customer and quality requirements.
- Designs test and inspection methods used to identify defects and problems within the process.
- Facilitates first article inspections including the approval and submittal of related reports (FAIRs).
- Participates in or leads continuous improvement projects to eliminate scrap and reduce rework operations.
- Works with operations management to establish, implement and maintain the quality management system.
- Interfaces with engineering design teams to drive changes for quality improvement.
- During manufacturing process and product design reviews, ensures that related quality considerations are well defined and documented in quality and inspection plans.
- Participates in or leads root cause analysis and implementation of corrective action for process related concerns.
- Supports and leads the Quality Inspectors to ensure that products and processes comply with the relevant requirements of the quality management system.
- Conducts audits, including closing out audit findings, creating audit findings reports and determine proper corrective and preventative actions.
- Analyzes customer complaints and other quality escapes and drives corrective or preventative action in response.
- Ensures timely resolution of Supplier Corrective Action Reports for assigned suppliers.
- Manages assigned supplier(s) performance, including periodic audits.
- Tracks and reports quality metrics and reports to management and customers.
- Updates and maintains process control plans, PFMEAs and FMEAs.
- Defines inspection processes using knowledge of GD&T and inspection tooling/gauging concepts.
- Reviews and/or prepares documentation to support product/system delivery, including configuration and documentation verification.
- Dispositions discrepant materials as identified by internal departments or customers.
- Analyzes and reports on process performance with emphasis on “critical to” and “cost of” quality.
- Adheres to safety procedures.
- Maintains company quality documentation, including material, product, and system acceptance test plans.
- Responsible for coordinating assigned suppliers and verifying quality standards in accordance with established requirements, which includes, but is not limited to performing regular supplier audits to ensure compliance with regulatory standards and actively participating in strategic development based on quality control plans.
- Serve as the liaison for assigned suppliers, suggest structural quality and process improvements, and collaborate with other engineers in a team environment.
- Identifies technical problems with suppliers and assists with implementing Supplier Correction Action Reports (SCAR)
- Responsible for managing supplier scorecards, facilitating resolution of below standard scores, and keeping Supply Chain informed of supplier scores.
Company Profile
With more than 120 operations and approximately 20,000 employees worldwide, Precision Castparts Corp. is the market leader in manufacturing large, complex structural investment castings, airfoil castings, forged components, aerostructures and highly engineered, critical fasteners for aerospace applications. In addition, we are the leading producer of airfoil castings for the industrial gas turbine market. We also manufacture extruded seamless pipe, fittings, and forgings for power generation and oil & gas applications; commercial and military airframe aerostructures; and metal alloys and other materials for the casting and forging industries. With such critical applications, we insist on quality and dependability – not just in the materials and products we make, but in the people we recruit.
PCC is relentless in its dedication to being a high-quality, low-cost and on-time producer; delivering the highest value to its customers while continually pursuing strategic, profitable growth.
In 2016, Berkshire Hathaway, led by Chairman and CEO Warren E. Buffett, acquired Precision Castparts Corp.
For informational purposes only, the range of pay for this role is $78800 to $118200 US Dollar (USD) Salaried based on a variety of factors. For informational purposes only, this role is eligible to participate in the Company’s Quarterly Cash Bonus Plan, paid out at the quarterly bonus factor of 1.25X the Company’s bonus multiple, based on the Company’s performance in the applicable quarter. Employees will receive 80 hours paid time off every year. Employees will also receive 10 paid holidays. Employees (and their families) are eligible to participate in the company's medical, dental, vision, and basic life insurance. Employees are eligible to enroll in the Company’s 401(k) plan.
Job Type: Full-time
Pay: $100,000.00 - $140,000.00 per year
Benefits:
- 401(k)
- 401(k) matching
- Dental insurance
- Flexible spending account
- Health insurance
- Health savings account
- Paid time off
- Vision insurance
Schedule:
- 8 hour shift
- Day shift
- Monday to Friday
- Overtime
- Weekend availability
Supplemental pay types:
- Bonus pay
Education:
- Bachelor's (Preferred)
Experience:
- NADCAP/ AS9100 audit: 2 years (Required)
- Frozen Planning and Flight Safety: 8 years (Required)
License/Certification:
- Six Sigma Green Belt (Preferred)
- Certified Quality Engineer (Preferred)
Work Location: In person
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